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The Ministry of Industry and Information Technology has issued the "Guidelines for Equipment Renewal and Technological Transformation in Key Industrial Industries"

Provinces, autonomous regions, municipalities directly under the central government, cities specifically designated in the state plan, and the industrial and information technology departments of Xinjiang Production and Construction Corps, as well as relevant central enterprises:

2024-08-29

Hainan Fengzhao Energy Investment

The competent departments of industry and information technology in various provinces, autonomous regions, municipalities directly under the central government, cities specifically designated in the state plan, and Xinjiang Production and Construction Corps, as well as relevant central enterprises: In order to implement the decisions and deployments of the Party Central Committee and the State Council, and strengthen guidance on promoting equipment renewal and technological transformation in the industrial field, in accordance with the "Action Plan for Large scale Equipment Renewal and Consumer Goods Trade in" and the "Implementation Plan for Promoting Equipment Renewal in the Industrial Field", the Ministry of Industry and Information Technology has organized the preparation of the "Guidelines for Equipment Renewal and Technological Transformation in Key Industrial Industries", which are now issued to you for implementation in practice.

1、 Petrochemical industry

(1) The goal of equipment renewal is to focus on the main old equipment in refining, coal chemical, chlor alkali, soda ash, calcium carbide, phosphate fertilizer, tires, fine chemical and other fields that have reached the design service life or have been put into operation for more than 20 years. We will promote the green, intelligent and safe transformation of old equipment, accelerate the renewal and transformation of old, inefficient and high-risk equipment.

By 2027, the proportion of enterprises with a maturity level of 3 or above in promoting the digital transformation of the industry will reach more than 15%, the proportion of enterprises with a maturity level of 4 or above will reach more than 7%, the CNC rate of key processes will reach more than 85%, the popularization rate of digital research and development design tools will reach more than 75%, the energy efficiency of transformation devices will reach the benchmark level of "Energy Efficiency Benchmark Level and Benchmark Level in Key Industrial Fields (2023 Edition)", and the level of intrinsic safety will be significantly improved. Any changes in production capacity involving refining, ethylene, p-xylene (PX), diphenylmethane diisocyanate (MDI), coal to olefin, caustic soda, soda ash, calcium carbide, phosphoramite, etc. shall comply with industrial policy requirements, and illegal addition of new production capacity is strictly prohibited.

(2) Policy and standard basis

The main policy and standard basis includes but is not limited to policy documents such as the "Energy Efficiency Benchmark Level and Benchmark Level in Key Industrial Fields (2023 Edition)", "Guidelines for Safety Risk Assessment of Old Equipment in Hazardous Chemical Production and Use Enterprises (Trial)", "Guiding Catalogue for Industrial Structure Adjustment (2024 Edition)", "Work Plan for Digital Transformation of Raw Material Industry (2024-2026)", etc.

Energy consumption limit standards such as GB 21344-2015 Energy Consumption Limits for Unit Products of Synthetic Ammonia, GB 21343-2023 Energy Consumption Limits for Unit Products of Calcium Carbide, Vinyl Acetate, Polyvinyl Alcohol, 1,4-Butanediol, Dicyandiamide and Monocyandiamide, key industrial pollutant emission standards such as GB13458-2013 Water Pollutant Emission Standards for Synthetic Ammonia Industry, GB 41618-2022 Atmospheric Pollutant Emission Standards for Lime and Calcium Carbide Industry, and industry digital transformation implementation guidelines such as GB/T 39116-2020 Intelligent Manufacturing Capability Maturity Assessment Model and Digital Transformation Maturity Model and Evaluation Standards for Petrochemical and Chemical Industry.

(3) Key directions

1. Energy saving, pollution reduction, and carbon reduction renovation

Adopting efficient catalysis, biocatalysis, supergravity reaction, membrane electrode spacing and oxygen cathode ion membrane electrolysis, semi water process or dihydrate semi water process for phosphoric acid production, energy-saving technologies such as closed cycle cooling water system, thermal integrated distillation, heat exchange network system optimization, and semi waste boiler process, upgrading clean production technologies such as direct oxidation of epichlorohydrin, mercury free catalyst production of polyvinyl chloride, and comprehensive resource utilization, updating inefficient equipment and instruments such as fixed bed coal gasification furnaces, small carbide furnaces (<25000KVA), inefficient motors, and open reactors (kettles) for fine chemical industry.

2. Intelligent transformation

Focusing on optimizing production plans and processes in the refining industry, improving safety control, energy balance, and cost refinement management in the coal chemical industry, enhancing process stability in the chlor alkali industry, improving labor productivity and accelerating service-oriented transformation in the tire industry, and improving quality stability and safety and environmental protection levels in the fine chemical and new chemical materials industries, we will promote enterprises to accelerate the "basic filling and improvement" and transformation of new industrial networks, instruments and meters, intelligent equipment, key software and systems in key areas such as production control, energy management, and safety and environmental protection.

Carry out condition monitoring and predictive maintenance of main equipment such as cracking furnace and compressor, construct "industrial Internet plus+safe production of hazardous chemicals", and apply intelligent three-dimensional storage, intelligent loading and unloading robot and intelligent safety emergency equipment.

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The Ministry of Industry and Information Technology has issued the "Guidelines for Equipment Renewal and Technological Transformation in Key Industrial Industries"

2024 - 09 - 20

China is the largest developing country in the world. Since the establishment of the People's Republic of China, China has adhered to the spirit of internationalism and humanitarianism, and has always paid attention to and supported the cause of improving people's livelihoods and seeking development in other developing countries.

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